Excellent and economical consultancy, erection and commissioning of following agro based industries:

Preparation of T.E.F.R. (Techno-Economic Feasibility Report) for any type of plant:

ROLLER FLOUR MILLS

Running of the mills on a Contract basis.

1. Preparation of Technical Report.

2. Preparation of complete layout drawings with load, cross sectional & longitudinal detail.

3. Preparation of disposition of building drawings (cutout in the slabs) giving details of loads on floors but excluding architectural and structural drawings.

4. Preparation of technological Projects & its 30 drawings and submitting of the following details:-

• Complete machinery specifications and details.
• Electrical details like list of electrical motors, list of geared motors/gear boxes, electrical key chart showing floor wise loads, transformer & generator details.
• Drive detail.
  Pneumatic system & its detail.
  Specifications & sizes of worms, elevators, fans, cyclones, filter,
• compressor.
  Pulleys, Couplings and V-Belts details.
• Grooving details for Rolls.
  Bolting cloth details for Plansifters
• and Purifiers.
• Cleaning process diagram.
  Milling Flow Chart/Flow Sheet giving details of stock movement.
• Plansifter flow scheme.
• Roller Mill detail (e.g. grooving details, type of feed rolls, position of Rolls, velocity etc.).
• Specifications of the laboratory equipments.
  5. Guidance of erection of the Flour Mill according to the technological Project and the
  submitting of the following: –

Erection material list.
Spouting list (Gravity pipes details & its material list).
Fabrication material list.
Exhaust drawings for all the machines.
6. To provide necessary technical know-how for manufacturing equipment for aspiration
system, spouting, gravity pipe, taper transition pipes, taper spouts, bends. Beaded clips, distributing spouting, valves, outlet hoppers, sacking benches, cyclones, worms, elevators etc.

7. Selection of the machines, materials and contractors personnel.

8. Experimental milling according to the specifications of the product. (Before the trial run, the Mills has to appoint Miller, Roll-man, Silk-man, Washer-man, etc.).

9. Guidance in extracting of wheat germ.

10. Guidance to have shelf life of Atta/ Maida/ Suji upto 3 months.

RICE MILLS

1. Initial visit to the site and on the spot study of the existing system, if any.

2. Preparation of complete layout drawings with load, cross sectional & longitudinal detail.

3. Preparation of columns and pit location drawings and their details.

4. Preparation of technological Projects and submitting of the following details:-

To design and prepare the flow diagram.
Complete machinery specifications and details.
Electrical details like list of electrical motors, list of geared motors/gear boxes, electrical key chart, transformer & generator details.
Design of exhaust system with minimum power & its detail.
Specifications & sizes of belt conveyors, elevators, fans, cyclones, compressor, hoppers, etc.
Pulleys, Couplings and V-Belts details.
Design of Intake Hopper and other holding bins including hoppers above and below colour sorting room.
5. Guidance of erection of the Plant according to the technological Project and the submitting of the following:

Erection material list.
Spouting list (Gravity pipes details & its material list).
Fabrication material list.
Exhaust drawings for all the machines.
Regular visit of erection supervisor.
6. To provide necessary technical know-how for manufacturing equipment for aspiration system, spouting, gravity pipe, spouts, bends, distributing spouting, valves, outlet hoppers, sacking benches, cyclones, conveyors, elevators etc.
7. Selection of the machines, materials and contractors personnel.

8. Start-up and commissioning trial run of the plant for efficient running.

Scope of the Client

1. To arrange all the materials and man power for complete erection of the plant at his cost.

2. To arrange boarding, lodging, food, local transport and to-fro fare from Delhi to site for the engineer/supervisor.

3. To arrange the availability of adequate infrastructure at site for on-time completion of the erection work.

PULSES AND BESAN

1. Preparation of Technical Report

2. Preparation of complete layout drawings with load, cross sectional & longitudinal detail.

3. Preparation of disposition of building drawings (cutout in the slabs) giving details of loads on floors but excluding architectural and structural drawings.

4. Preparation of technological Projects & its 30 drawings and submitting of the following details:

Complete machinery specifications and details.
Electrical details like list of electrical motors, list of geared motors/gear boxes, electrical key chart, transformer & generator details.
Drive detail.
Specifications & sizes of belt conveyors, elevators, fans, cyclones, compressor, hoppers, etc.
Pulleys, Couplings and V-Belts details.
Bolting cloth details for Centrifugals.
Cleaning process diagram.
Milling Flow Chart / Flow Sheet giving details of stock movement.
Specifications of laboratory equipments.
5. Guidance of erection of the Plant according to the technological Project and the submitting of the following:
Erection material list.
Spouting list (Gravity pipes details & its material list).
Fabrication material list.
Exhaust drawings for all the machines.
6. To provide necessary technical know-how for manufacturing equipment for aspiration system, spouting, gravity pipe, spouts, bends, distributing spouting, valves, outlet hoppers, sacking benches, cyclones, conveyors, elevators etc.
7. Selection of the machines, materials and contractors personnel.

8. Experimental milling according to the specifications of the product. (Before the trial run, the Mills has to appoint Miller and other personnel)

PREPARATION OF TEFR FOR FLOUR MILLS AND RICE MILLS

1. Executive Summary

2. Introduction

Milling of Rice
Type of Rice Mills
Parboiling of Rice
Advantages of Parboiling
Modern Dry-heat Parboiling method and its benefits
By-Products of Rice Milling
3. Project Details

Financial Projections
Location
Land, Power, Water and Manpower availability
Promoters
4. Raw Material (Paddy)

Raw material Profile
Raw Material Handling
Raw material availability
Classification of Paddy market
Procurement of Raw Material
Survey of select paddy markets
5. Market Scenario

World Rice Production
Rice Exports – The Indian Potential
Marketing Arrangements
6. Equipment Systems and detailed process steps required in the rice milling industry

Process steps and Flow diagram
Detailed Process steps
Equipment Systems
7. Estimated Cost of Project

Land and Site development
Building and Civil work
Factory building
Non-Factory building
Utility building
Plant and Machinery
Utilities and Auxiliaries
Miscellaneous Fixed Assets
Preliminary Expenses
Pre-Operative Expenses
Contingencies
8. Financial Projections

Profitability Assumptions
Capacity Utilization
9. Detailed Financial Calculations

Margin money for working capital
Estimate of cost of production
Estimate of cost of working results
Interest on Rupee term loan
Interest on foreign currency loan
Depreciation by SLM method
Interest on working capital
Depreciation by WDV method
Computation of Tax
Projected cash flow
Projected balance sheet
Break even analysis
Pay back period
Debt-Service Coverage Ratio (DSCR)
Internal rate of return
Sensitivity Analysis
10. Drawings

Flow Charts
Site Plan
Building Layout and its Sections
11. Catalogues