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1. Preparation of Technical Report.

2. Preparation of complete layout drawings with load, cross sectional & longitudinal detail.

3. Preparation of disposition of building drawings (cutout in the slabs) giving details of loads on floors but excluding architectural and structural drawings.

4. Preparation of technological Projects & its 30 drawings and submitting of the following details:-

  • Complete machinery specifications and details.
  • Electrical details like list of electrical motors, list of geared motors/gear boxes, electrical key chart showing floor wise loads, transformer & generator details.
  • Drive detail.
  • Pneumatic system & its detail.
  • Specifications & sizes of worms, elevators, fans, cyclones, filter, compressor.
  • Pulleys, Couplings and V-Belts details.
  • Grooving details for Rolls.
  • Bolting cloth details for Plansifters and Purifiers.
  • Cleaning process diagram.
  • Milling Flow Chart/Flow Sheet giving details of stock movement.
  • Plansifter flow scheme.
  • Roller Mill detail (e.g. grooving details, type of feed rolls, position of Rolls, velocity
    etc.).
  • Specifications of the laboratory equipments.

5. Guidance of erection of the Flour Mill according to the technological Project and the
submitting of the following: -

  • Erection material list.
  • Spouting list (Gravity pipes details & its material list).
  • Fabrication material list.
  • Exhaust drawings for all the machines.

6. To provide necessary technical know-how for manufacturing equipment for aspiration
system, spouting, gravity pipe, taper transition pipes, taper spouts, bends. Beaded clips, distributing spouting, valves, outlet hoppers, sacking benches, cyclones, worms, elevators etc.

7. Selection of the machines, materials and contractors personnel.

8. Experimental milling according to the specifications of the product. (Before the trial run, the Mills has to appoint Miller, Roll-man, Silk-man, Washer-man, etc.).

9. Guidance in extracting of wheat germ.

10. Guidance to have shelf life of Atta/ Maida/ Suji upto 3 months.

ROLLER FLOUR MILLS

RICE MILLS

1. Initial visit to the site and on the spot study of the existing system, if any.

2. Preparation of complete layout drawings with load, cross sectional & longitudinal detail.

3. Preparation of columns and pit location drawings and their details.

4. Preparation of technological Projects and submitting of the following details:-

  • To design and prepare the flow diagram.
  • Complete machinery specifications and details.
  • Electrical details like list of electrical motors, list of geared motors/gear boxes, electrical key chart, transformer & generator details.
  • Design of exhaust system with minimum power & its detail.
  • Specifications & sizes of belt conveyors, elevators, fans, cyclones, compressor, hoppers, etc.
  • Pulleys, Couplings and V-Belts details.
  • Design of Intake Hopper and other holding bins including hoppers above and below colour sorting room.

5. Guidance of erection of the Plant according to the technological Project and the submitting of the following:

  • Erection material list.
  • Spouting list (Gravity pipes details & its material list).
  • Fabrication material list.
  • Exhaust drawings for all the machines.
  • Regular visit of erection supervisor.
  • 6. To provide necessary technical know-how for manufacturing equipment for aspiration system, spouting, gravity pipe, spouts, bends, distributing spouting, valves, outlet hoppers, sacking benches, cyclones, conveyors, elevators etc.

7. Selection of the machines, materials and contractors personnel.

8. Start-up and commissioning trial run of the plant for efficient running.

Scope of the Client

1. To arrange all the materials and man power for complete erection of the plant at his cost.

2. To arrange boarding, lodging, food, local transport and to-fro fare from Delhi to site for the engineer/supervisor.

3. To arrange the availability of adequate infrastructure at site for on-time completion of the erection work.

PULSES AND BESAN

1. Preparation of Technical Report

2. Preparation of complete layout drawings with load, cross sectional & longitudinal detail.

3. Preparation of disposition of building drawings (cutout in the slabs) giving details of loads on floors but excluding architectural and structural drawings.

4. Preparation of technological Projects & its 30 drawings and submitting of the following details:

  • Complete machinery specifications and details.
  • Electrical details like list of electrical motors, list of geared motors/gear boxes, electrical key chart, transformer & generator details.
  • Drive detail.
  • Specifications & sizes of belt conveyors, elevators, fans, cyclones, compressor, hoppers, etc.
  • Pulleys, Couplings and V-Belts details.
  • Bolting cloth details for Centrifugals.
  • Cleaning process diagram.
  • Milling Flow Chart / Flow Sheet giving details of stock movement.
  • Specifications of laboratory equipments.
  • 5. Guidance of erection of the Plant according to the technological Project and the submitting of the following:
    • Erection material list.
    • Spouting list (Gravity pipes details & its material list).
    • Fabrication material list.
    • Exhaust drawings for all the machines.
  • 6. To provide necessary technical know-how for manufacturing equipment for aspiration system, spouting, gravity pipe, spouts, bends, distributing spouting, valves, outlet hoppers, sacking benches, cyclones, conveyors, elevators etc.
  • 7. Selection of the machines, materials and contractors personnel.

    8. Experimental milling according to the specifications of the product. (Before the trial run, the Mills has to appoint Miller and other personnel).

    1. Executive Summary

    2. Introduction

    • Milling of Rice
    • Type of Rice Mills
    • Parboiling of Rice
    • Advantages of Parboiling
    • Modern Dry-heat Parboiling method and its benefits
    • By-Products of Rice Milling

    3. Project Details

    • Financial Projections
    • Location
    • Land, Power, Water and Manpower availability
    • Promoters

    4. Raw Material (Paddy)

    • Raw material Profile
    • Raw Material Handling
    • Raw material availability
    • Classification of Paddy market
    • Procurement of Raw Material
    • Survey of select paddy markets

    5. Market Scenario

    • World Rice Production
    • Rice Exports - The Indian Potential
    • Marketing Arrangements

    6. Equipment Systems and detailed process steps required in the rice milling industry

    • Process steps and Flow diagram
    • Detailed Process steps
    • Equipment Systems

    7. Estimated Cost of Project

    • Land and Site development
    • Building and Civil work
      • Factory building
      • Non-Factory building
      • Utility building
    • Plant and Machinery
    • Utilities and Auxiliaries
    • Miscellaneous Fixed Assets
    • Preliminary Expenses
    • Pre-Operative Expenses
    • Contingencies

    8. Financial Projections

    • Profitability Assumptions
    • Capacity Utilization

    9. Detailed Financial Calculations

    • Margin money for working capital
    • Estimate of cost of production
    • Estimate of cost of working results
    • Interest on Rupee term loan
    • Interest on foreign currency loan
    • Depreciation by SLM method
    • Interest on working capital
    • Depreciation by WDV method
    • Computation of Tax
    • Projected cash flow
    • Projected balance sheet
    • Break even analysis
    • Pay back period
    • Debt-Service Coverage Ratio (DSCR)
    • Internal rate of return
    • Sensitivity Analysis

    10. Drawings

    • Flow Charts
    • Site Plan
    • Building Layout and its Sections

    11. Catalogues

    PREPARATION OF TEFR FOR FLOUR MILLS AND RICE MILLS

    Our dedicated consultancy division Dr.-Ing. N.K. Gupta Technical Consultants offers the following with all our technical consulting services:

    • Expert advice
    • Excellent value
    • Dedication to on time delivery
    • Commitment to work within your order budget
    • No hidden costs
    • Long track record of successful projects

    Our specialised services cover the complete spectrum of technical consulting in the grain industry:

    Excellent and economical consultancy, erection and commissioning of following agro based industries:

    • Roller Flour Mills
    • Hi-tech Rice Cleaning, Parboiling and Drying, Milling & Grading Plants
    • Whole Wheat Flour with full natural nutrients preserved
    • Pulses Cleaning, Grading and Milling Plants
    • Gram Dal Milling (Besan) Plants
    • Blended & Fortified Cereal Foods Plants
    • Automatic Refraction Grinding and Synchronised Mixing System
    • Spices Grinding and Grading Plants
    • Packaging Units Bread and Biscuit Plants
    • Soyabean Cleaning Plants
    • Guar Gum Splits and Powder Plants
    • Pneumatic Conveying & Exhaust Systems
    • Material Handling and Conveying Systems

    Preparation of T.E.F.R. (Techno-Economic Feasibility Report) for any type of plant:

    • Includes all aspects of technology involved, project details, raw material profile, market scenario, equipment systems, project costing and financial considerations.

    Assessment of existing mills for modernisation and its benefits.

    Running of the mills on a Contract basis.

    Dr.-Ing. N.K. Gupta Technical Consultants Pvt. Ltd.

    Select one of the following for a detailed description of the services we provide:

    • Roller Flour Mill
    • Rice Mill
    • Pulses and Besan
    • Preparation of TEFR for Flour and Rice Mills




    Dr.-Ing. N.K. Gupta Technical Consultants Pvt. Ltd.

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