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       Features:
 

 

 

  • Suitable for unlimited food processing applications,
  • High heat, short cook time for high quality foods,
  • Stainless steel hopper with variable speed feed drive,
  • Modular interchangeable barrels and screws,
  • Special screw alloys for extra wear-resistance,
  • Generously designed special main bearing system

 

  • Complete internal cabling for quick installation,
  • Robust and compact fabrication,
  • Safety measures as per international norms,
  • Lifetime availability of replacement parts,
  • Low investment and operating costs,
  • Full installation and supporting services.
  • Applications:

    Extruder IP2000 series is used for the extrusion of various combination of cereals (wheat, maize, etc) and oil seeds (such as soyabeans) to produce fully or partially cooked food products.

    The IP2000 is optimally designed for the production of:
    - Cereal-based blended foods
    - Puffed snack foods from corn/maize
    - Snack foods from soya.
     

    Raw Materials:

    The following commonly used grains may be used alone or combined as raw materials:
    - Semolina
    - Soybean
    - Rice Meal
    - Corn Grits
    - Potato Granules
    - Bulgar Wheat
    - Oat Bran
    - Tapioca

    For meat applications, small quantities of dehydrated or spray dried fish, poultry or meat products may also be added.

    Oat and oat bran may be used in small quantities for nutritional purposes.

    Similarly, the use of sugar should be limited to a maximum of 5.0% in base formulas.

    Natural colorings may be used for color enhancement of base products



    Functioning:

    The IP2000 is a “high temperature short time” bioreactor that transforms a variety of raw ingredients into intermediate and finished products. It may also be used as a thermal process to eliminate undesirable flavors, to inactivate growth inhibitors, and to modify starch.

    The extrusion process accepts relatively dry materials, adds liquids to plasticize the raw material, gelatinizes starch, denatures protein, and inactivates enzymes, before expanding (texturizing) the finished product.

    The IP2000 combines several unit operations - mixing, cooking, kneading, shear, cooling, and/or final shaping/forming. The combination of operations is possible because of a multitude of controllable variables such as feed rate, total moisture in barrel, screw speed, barrel temperature, screw profile, and die configuration.
     

     

    Economical Advantages:

  • Over 50% cost saving compared to comparable extruder packages.
  • 100% performance compared to comparable extruder packages.
  • Low running cost and industry lowest costs of spares and consumables.
  • Simple maintenance and service regimes
  • Full supporting services


  • Major Components:

  • Dosing screw operated feed hopper
  • Modular extruder screw
  • Steam and liquid addition equipment
  • Die plate
  • Cutter assembly unit
  • Belt drive integrated in the machine
  • Motor
  • Process control


  • Technical Specifications:

    The IP2000 Series consists of two models
    (IP2000W and IP2000N):

    3 Head Single Screw Extruder (Complete Unit) Model

    IP2000W

    IP2000N

     

     

     

    Applications

     

     

    Cereal-Based Blended Foods

    Y

    Y

    Puffed Snack Foods

    N

    Y

    Pet Foods

    N

    Y

    Texturised Soya Protein

    N

    Y

     

     

     

    Technical Overview

     

     

    Production Capacity

    400-800 kg/h

    200-400 kg/h

    Head Temperature

    upto 170°C

    upto 150°C

    Operating Temperature

    0-45°C

    0-45°C

    Pressure

    > 20 Atm

    > 20 Atm

    Weight

    1250 kg

    1325 kg

     

     

     

    Materials of Construction

     

     

    Body

    Mild steel

    Mild steel

    Feed Hopper

    Stainless steel

    Stainless steel

    Screws

    Special Alloy

    Special Alloy

    Custom Changes Possible?

    Y

    Y

     

     

     

    Extruder Chambers

     

     

    Number of Chambers

    3

    3

    Modular Barrel and Screws

    Y

    Y

    Cooking Unit

    Y

    Y

    Compression Unit

    Y

    Y

    Water Supply

    Y

    Y

    Heating / Cooling Jacket

    No

    Water cooling jacket

     

     

     

    Main Extruder Drive

     

     

    Motor Type

    TEFC Squirrel cage Induction motor

    Control Unit

     Oil type star delta starter

    Electricity Voltage

    415 V

    415 V

    Electricity Type

    AC

    AC

    Electricity Frequency

    50 Hz

    50 Hz

    Electricity Phases

    3

    3

    Power Consumption

    55 KW (75 HP)

    55 KW (75 HP)

    Motor Rotation

    1475 r/min

    1475 r/min

    Shaft Speed

    530 r/min

    530 r/min

    Driving Belts

    6C

    6C

     

     

     

    Feeder with Feed Screw

     

     

    Feeder type

    Double start screw mounted in a feed hopper

    Motor Type

    Laminated yoke

    Control Unit

    Rectifier type DC motor starting panel

    Electricity Voltage

    220 V

    220 V

    Electricity Type

    DC

    DC

    Electricity Frequency

    50 Hz

    50 Hz

    Electricity Phases

    1

    1

    Power Consumption

    0.75 KW (1 HP)

    0.75 KW (1 HP)

    Motor Rotation

    1400 r/min

    1400 r/min

    Feeder Screw Rotation

    Variable

    variable

    Driving Belts

    1B

    1B

     

     

     

    Cutter Assembly

     

     

    Type of Cutter

    Rotating cutter blade assembly mounted on the main frame

    Rotating cutter blades assembly mounted separately on a trolley

    Motor Type

    TEFC Squirrel cage Induction motor

    Laminated yoke

    Control Unit

    DOL starter

    Rectifier type starter

    Electricity Voltage

    415 V

    220 V

    Electricity Type

    AC

    DC

    Electricity Frequency

    50 Hz

    50 Hz

    Electricity Phases

    3

    1

    Power Consumption

    0.75 KW (1 HP)

    0.75 KW (1 HP)

    Rotation

    1415 r/min

    1400 r/min

    Knife-Rotation

    720 r/min

    Variable

    Driving Belts

    1B

    direct couple

    Products that can be produced with the IP2000:

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     Extruders IP2000 Series

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